Available
in titanium/aluminum or hardened steel
FTP your files to us
for a fast delivery!
Fig. 1 Exponential
& catenoidal horns
Exponential
/Catenoidal Horns.
(Fig. 1)
These
horns are available with tapped faces for replaceable tips up to 1" in diameter
or with solid faces up to 2-1/2" and are available in titanium, aluminum
or hardened tool steel. All tapped horns are machined from titanium. Special
faces can be machined onto these designs including contour milling and EDM
machining.
Fig. 2 Rectangular
bar horn
Rectangular
Horns 26" Long. (Fig. 2)
Standard designs are available in lengths up to 26" long with a 2-1/2"
maximum width. All of our horns are designed to vibrate with even amplitude
across the entire face at reduced power.
Round
Horns: Solid & Hollow (Fig 3)
These horns are available with high or low gain ratios and are made
from titanium or aluminum. The face diameter (working surface) can start
at .010" O.D. and any dimension up to 6" with a flat solid face. Platings
such as hard chrome, carbide coatings and titanium nitride are commonly
used to protect against wear.
Fig. 3 Round
horns; hollow.
Fig. 4 Large
composite block horn for welding complex geometries.
Block
Horns/couplers
(Fig. 4)
Machined from aluminum only, these horns are available up to 9" x 12". They
require higher power units to run efficiently. Extender horns are sometimes
attached to the face to weld applications requiring high amplitude or for parts
with high profiles requiring deep relief cuts into a horn's face
Composite
designs
(Fig.5)
Composite designes with standard horns allows us to provide concentrated energy
where it needs to be. Any combination of horns can be "COUPLED"
together to solve your welding application.
Fig. 5 Large
rectangular horn with four extenders.
Fig.
6 Round
solid horns
Other
Standard Horns
- Circular slotted
up to 12" OD
- Full wave horns
(2x the usual length)
- D-2 hardened steel
insertion horns
- Vacuum horns &
Knurled face horns
- 5" x 5" chrome
plated horns
- 8" X 8"
block horns and larger!
We
can duplicate any competitors standard or custom horns! Use their standard
catalog numbers for a prompt quote!
All
horns available in
the following frequencies:
15
kHz, 20 kHz,
30 kHz, 40 kHz
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joint design information?
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Round
solid horns
(Fig. 6)
(Larger horns have slotted faces) up to 12- 1/8" O.D. these horns are the most
efficient designs for ultrasonic welding.
