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Design
Guidelines |
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Why
Use
Thermal Assembly? |
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Our
Thermal Assembly Systems offer many distinct advantages
over other methods of assembly such as ultrasonic welding, riviteng,
hot-air systems and infared! |
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Advantages:
- Lower
Capital Investment
(Our process can cost you less than half the
price of other methods!)
- Unlimited
Tooling Design:
We can stake 100 posts or install 100 inserts
in a single cycle!
- Interchangeability
of Tools:
Our systems are NEVER dedicated to a single application!
- Increased
Productivity
by Combining Several Operations or Parts into
a Single Cycle!
- Fast
cycle times!
Because of our ability to utilize standard
features we developed for our product line, heatstaking with Sonitek
system's is a cost saver for your secondary operations!
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Insertion
- Extremely
quiet operation
- Install
all your inserts in on cycle
- Will not
produce metal flakes, chips or dust
- No limit
on quantity, size or plane
- Minimal
tool wear
- Very low
maintenance cost
- Minimal
hoop stresses applied to boss
- Works on
thin wall designs without cracking
- 10% to
20% more holding retention
- Large inserts
easily installed
- No material
limitations
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Staking
/ Swaging
- 100% asthetically
pleasing
- No damage
to fragile electronic or other sensitive components
- Minimal
tool wear
- No flash
or particulate matter created
- Extremely
tight stakes created with our proven methods
- Any thermoplastic
material easily staked/swaged
- Stake one
or one-hundred stakes on multiple planes
- No cracking,
splitting, breaking, or stresses applied to boss
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At Sonitek we are secondary to none!
1-800-875-HORN (4676)
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Sonic
& Thermal Technologies, Inc.
84 Research Drive
Milford, CT 06460
Tel: (203) 878-9321 Fax: (203) 878-6786
Call
Toll Free
1-800-875-4676
Home
l
I Ultrasonics
I Heat Staking

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